20kVA Online UPS Installation for Industrial Automation Application
Project Overview
Vivatek successfully completed the supply, installation, testing, and commissioning of three 20kVA Online UPS systems for an industrial automation application in Tamil Nadu.
The project was undertaken to strengthen power reliability, protect critical automation equipment, and provide uninterrupted backup support during utility power disturbances. Following successful commissioning, the systems are operating reliably and supporting critical electrical loads within the facility.
Project Snapshot
Product Installed: Vivatek Online UPS
UPS Capacity: 20kVA
Quantity Installed: 3 Units
Application: Industrial Automation
Location: Tamil Nadu
Installation Type: Online UPS with Critical Load Protection
Project Status: Successfully Installed and Operational
Customer Requirement
The customer required a dependable power backup solution to protect automation systems and critical operational equipment from unexpected power interruptions and voltage fluctuations.
As production activities depended on stable electrical power, the organization sought a reliable UPS solution capable of supporting continuous operation while reducing the risks associated with power quality issues.
Project Objectives
- Improve power reliability
- Protect sensitive automation equipment
- Reduce operational downtime
- Ensure continuous power availability
- Support uninterrupted industrial operations
- Improve overall electrical stability
Existing Situation
The facility operated several automation and control systems that required stable power for proper performance. Any interruption in power supply could potentially affect equipment operation and production activities.
To improve reliability and safeguard critical loads, the customer decided to implement a dedicated Online UPS solution.
Site Assessment
Before implementation, the Vivatek technical team conducted a detailed site assessment to understand:
- Connected load requirements
- Electrical infrastructure conditions
- Installation environment
- Operational priorities
- Future expansion considerations
Based on the findings, a suitable UPS configuration was recommended to meet both present and future operational requirements.
Recommended Solution
After evaluating the application requirements, Vivatek recommended three units of 20kVA Online UPS systems.
The selected solution provides:
- Continuous power conditioning
- Stable output voltage
- Protection against electrical disturbances
- Immediate backup support during power failures
- Reliable operation for critical equipment
Project Scope
The project included:
- Supply of Vivatek Online UPS Systems
- Equipment positioning
- Electrical integration
- Installation and wiring
- Testing and commissioning
- Operational verification
- Final handover
Technical Specifications
UPS Type: Online Double Conversion UPS
Capacity: 20kVA
Quantity: 3 Units
Application: Automation & Control Systems
Power Protection Features:
- Zero Transfer Time
- Voltage Regulation
- Surge Protection
- Continuous Power Conditioning
- Overload Protection
- Short Circuit Protection
Installation Process
The installation was carefully planned to ensure smooth integration with the facility’s existing electrical infrastructure.
The project team completed:
- UPS placement and positioning
- Power cable termination
- Input and output connections
- System configuration
- Functional verification
- Safety inspections
The installation was executed with minimal impact on ongoing operations.
Testing and Commissioning
Following installation, the systems underwent comprehensive testing to verify performance and operational readiness.
Testing activities included:
- Input and output verification
- UPS functionality testing
- Alarm and monitoring verification
- Load testing
- Backup operation checks
- Safety inspections
After successful testing, the systems were commissioned and handed over for operational use.
Actual Installation
The photographs featured in this case study represent the actual Vivatek UPS systems installed as part of the completed project.
The installation demonstrates a professionally executed power protection solution designed to support industrial automation environments.
Project Outcome
Following commissioning, the facility achieved improved power reliability and enhanced protection for critical equipment.
The installed UPS systems now provide continuous support during power disturbances and help maintain stable operation of connected loads.
Key Benefits Achieved
- Improved Power Reliability
- Protection Against Power Interruptions
- Reduced Downtime Risk
- Enhanced Equipment Protection
- Improved Operational Continuity
- Stable Power Supply for Critical Loads
- Increased Confidence in Power Infrastructure
Applications Supported
The installed UPS systems support:
- PLC Systems
- Automation Panels
- Control Systems
- Monitoring Equipment
- Communication Devices
- Industrial Electronics
- Production Support Infrastructure
Engineering Insight
Successful UPS implementation requires careful load assessment, proper system sizing, and professional installation practices.
This project highlights the importance of selecting the right power protection architecture to support long-term operational reliability and equipment safety.
Business Impact
Reliable power protection contributes directly to operational continuity and equipment performance.
The completed installation helps create a more dependable operating environment while reducing the risks associated with power interruptions and electrical disturbances.
Long-Term Support
To ensure continued reliability, Vivatek provides:
- Preventive Maintenance Support
- Technical Assistance
- System Health Checks
- Service Support
- Performance Evaluation
Regular maintenance helps maximize system performance and operational life.
Conclusion
The successful installation of three Vivatek 20kVA Online UPS systems demonstrates the importance of reliable power protection in industrial automation environments.
By providing continuous power conditioning and dependable backup support, the solution helps protect critical equipment, improve operational reliability, and support uninterrupted business operations.
The project reflects Vivatek’s commitment to delivering practical and reliable power protection solutions tailored to real industrial requirements.
Need a Reliable UPS Solution?
Whether you require Online UPS systems, industrial battery backup solutions, power quality improvement, or customized power protection systems, Vivatek can help design and implement the right solution for your application.
📞 Contact: +91 9841698180
📧 Email: sales@anushri.info
🌐 Website: https://anushri.info/
