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FIAMM 12V sealed lead-acid battery blocks installed in factory UPS rack for power backup

FIAMM Batteries in India – Reliable VRLA Power Backup for Factories & Telecom

FIAMM batteries maintain strong demand in India for industrial UPS systems, telecom backup and standby power where consistent performance under tough conditions is non-negotiable. Plant engineers, facility managers and purchase teams select FIAMM for proven reliability in factories, data centers, hospitals and critical infrastructure across major industrial regions.

Why FIAMM batteries perform in Indian conditions

FIAMM sealed lead-acid (VRLA) batteries—AGM and gel designs—handle deep discharge tolerance and long float service better than many alternatives. They manage voltage fluctuations, ambient temperatures up to 40°C (with derating), high humidity and dusty factory floors common across India.

Key advantages include:

    • Temperature resilience – Reduced capacity loss at 30–40°C compared to standard VRLA; maintains 80% rated capacity even in un-cooled Indian factory rooms.

    • Low self-discharge – Under 3% per month, ideal for infrequent grid outages; batteries stay ready even after 6 months standby.

    • Vibration resistance – Suitable for manufacturing floors, rail sites and generator rooms; reinforced grids handle constant machine vibration without shedding.

    • Wide voltage compatibility – Works seamlessly with Indian UPS brands (48V, 96V, 110V, 220V DC systems); standard DIN/F10 terminals fit 95% of installations.

    • Predictable end-of-life – Clear capacity fade curve lets maintenance plan replacements 6–12 months ahead, avoiding emergency failures during peak season.

    • Hot-swappable design – Individual 12V blocks can be replaced without shutting down the string; zero downtime for data centers and hospitals.

    • Flame-retardant casing – UL94-V0 rated enclosures reduce fire risk in crowded electrical rooms.

    • Multi-year warranty support – 3-year pro-rata standard, backed by PAN-India service network for fast claims processing.

For pure standby UPS duty with minimal daily cycling, FIAMM VRLA remains more cost-effective than lithium while delivering reliable 3–7 year service life.

Primary applications across Indian sectors

FIAMM batteries serve these high-demand segments:

ApplicationTypical RuntimeBlock Size ExampleKey Benefit
Factory UPS backup1–4 hours12V/65–150AhCritical PLC/server protection
Telecom towers8–24 hours12V/100–200AhRemote site autonomy
Data center racksContinuous float12V/7–38AhHot-swappable reliability
Railway signaling4–12 hours12V/100–250AhVibration/heat tolerance
Maintenance teams appreciate FIAMM’s predictable degradation curve, enabling planned replacements without emergency failures.

Technical Specifications Indian Buyers Need

Capacity Range
7Ah to 300Ah+ per 12V block. Parallel strings scale to 1000+Ah total for large UPS systems. Compact 7–38Ah blocks fit data center racks; 150–300Ah blocks suit telecom towers and 20kVA+ UPS.

Design Life
5–12 years at 20°C float service; 3–7 years at 30–35°C (typical Indian ambient). High-temp models maintain 80% capacity after 1000 cycles at 35°C.

Discharge Performance

  • 80% rated capacity at 1-hour rate

  • 90% at 3-hour rate

  • 100% at 10-hour rate

  • End-cell voltage: 1.75–1.80V for precise sizing

Certifications

  • BIS IS 15549 (VRLA UPS/telecom)

  • RDSO Approved (Indian railway)

  • IEC 60896-21/22 (VRLA safety/performance)

  • Telecom Type Approved (TRAI compliant)

  • Flame retardant UL94-V0 casing

Terminals & Connectivity

  • DIN 4.8/6/8 standard

  • F10 flag terminals (100Ah+)

  • FASTON for small blocks

  • Cable lugs included; torque 8–10 Nm

Physical Dimensions (Popular Models)

CapacityL×W×H (mm)Weight (kg)Rack Space
12V/7Ah151×65×952.50.1 sqm
12V/65Ah350×171×205220.6 sqm
12V/100Ah395×191×245320.8 sqm
12V/150Ah485×250×320481.2 sqm
12V/200Ah520×268×342621.4 sqm
Example Sizing – 10kVA UPS (2-Hour Backup)
  • Load: 8kW × 2hrs × 1.2 (losses) = 19.2kWh

  • String: 48V DC (4 blocks series)

  • Blocks needed: 12 × 12V/100Ah (3 parallel strings)

  • Total Ah: 300Ah @ 48V

  • End voltage: 1.2V/cell (7.2V/block)

  • Rack footprint: 1.2m × 0.8m

Charger Requirements

  • Float: 13.5–13.8V per 12V block

  • Boost/Equalize: 14.1–14.4V (monthly)

  • Current limit: 0.2C (20A for 100Ah block)

  • Temp compensation: -3mV/°C/cell above 25°C

High-Temperature Derating

Ambient TempCapacityExpected Life
25°C100%7–10 years
35°C85%4–6 years
40°C75%3–5 years
Warranty Coverage
  • Standard: 36 months pro-rata (80% capacity)

  • Extended: 60 months (+₹5k/block)

  • Covers: Manufacturing defects, capacity fade

  • Excludes: Deep discharge damage, improper charging

This spec sheet ensures FIAMM batteries match your UPS system perfectly from day one. Share your kVA + backup hours for exact block count recommendation.

Proper sizing for Indian UPS systems

Follow these steps for accurate FIAMM battery sizing:

  1. Load calculation: Total kW × backup hours × 1.2 (inverter losses) = required kWh

  2. String Ah: Total Ah ÷ parallel strings (respect max block rating)

  3. Temperature correction: Derate 20–30% capacity for 35°C+ rooms

  4. Voltage matching: Confirm charger float (13.5–13.8V/12V) and boost (14.1–14.4V) settings

  5. End-cell voltage: Size for 1.75–1.80V/cell at required runtime

Most Indian online/offline UPS brands accept standard FIAMM blocks without modifications.

Maintenance schedule for maximum life

FIAMM VRLA requires light but regular attention:

• Float voltage check (13.6–13.8V/12V block)
• Impedance/conductance test
• Temperature logging (target 20–25°C)

Quarterly:
• Visual inspection (connections, leaks, corrosion)
• Load test 10% of blocks

Annually:
• Equalize charge per schedule
• Full string capacity test

Clean/dry installation away from heat sources extends life 20–30%.

FIAMM vs alternatives in India

FactorFIAMM VRLATubular FloodedLithium LiFePO4
Initial CostMediumLowHigh
5-Year TCOLowHigh (watering)Medium
Daily CyclingPoorPoorExcellent
High Temp LifeGoodFairExcellent
Space/WeightMediumHighLow

Cost comparison table

SystemFIAMM VRLA (10kVA, 2hr)Tubular FloodedLithium LiFePO4
Upfront Cost₹4–6 lakh₹3–4 lakh₹10–15 lakh
5-Year TCO₹7–9 lakh₹10–12 lakh₹12–14 lakh
Weight (kg)1,2001,800600
Footprint (sqm)2.54.01.2

FIAMM Battery Comparison – Lead-Acid vs Emerging Alternatives

FIAMM VRLA batteries remain a solid baseline for industrial standby power, but here’s how they stack up against modern options:

Runtime Performance

  • FIAMM: 80–100% rated capacity at 10-hour discharge; drops to 50–60% at 1-hour rate

  • Tubular flooded: Similar but requires weekly watering

  • Lithium LiFePO4: 90% usable capacity even at 1C discharge (1-hour full load)

High Temperature Impact

  • FIAMM: Loses 20–25% life per 10°C above 20°C (3–5 years at 35°C)

  • Lithium: Minimal degradation; rated for 0–45°C continuous

Total Ownership Cost (10kVA UPS, 5 years)

Flooded: ₹11 lakh (battery + labor/watering)
Lithium: ₹13 lakh (high upfront, zero maintenance)

Installation Checklist

Before FIAMM battery deployment:

  • Verify charger float voltage: 13.5–13.8V per 12V block

  • Torque terminals to 8–10 Nm (prevent hot spots)

  • Install temperature sensor (alarm >35°C)

  • Space blocks 10–15mm apart for heat dissipation

  • Ground rack frame; add surge protection

Common FIAMM Block Sizes

UPS RatingBackup HoursBlocks NeededTotal Ah
5kVA2 hours12 × 12V/65Ah780Ah
10kVA2 hours12 × 12V/100Ah1200Ah
20kVA1 hour24 × 12V/150Ah3600Ah
48V Telecom8 hours4 × 12V/200Ah800Ah
When to Choose FIAMM Over Lithium

Pick FIAMM when:

  • Pure standby duty (grid fails <5% time)

  • Budget <₹6 lakh for 10kVA system

  • Existing UPS/charger compatibility critical

  • 3–5 year replacement cycle acceptable

Upgrade to lithium when:

  • Daily solar cycling or peak shaving

  • Space/weight constraints tight

  • 8–10+ year life target

  • Zero maintenance required

FIAMM Battery Troubleshooting Guide

Common Issues & Fixes for Indian Sites:

ProblemCauseSolution
Short runtimeUndersized string or high tempAdd parallel strings; improve ventilation
High float currentCharger mismatchAdjust to 13.6V/12V block
Terminal heatLoose connectionsRe-torque to 8-10 Nm
Capacity fadeDeep dischargesLimit to 50% DoD; equalize monthly

Alarm Response Times:

  • High temp (>40°C): Immediate cooling

  • Low voltage: Check connections first

  • Impedance rise: Test individual blocks

FIAMM Battery Life Extension Tips

  • Ventilation: 200 CFM per 100Ah rack

  • Temperature control: AC to maintain <30°C

  • Equalize schedule: Every 3 months (14.4V/12V, 24hrs)

  • Load testing: Annual full discharge to verify 80% capacity

FAQ

How long do FIAMM industrial batteries last in Indian conditions?
FIAMM VRLA batteries typically deliver 3–7 years at 30–35°C ambient with proper float charging, compared to 2–4 years for standard flooded types in similar heat and dust.

Can FIAMM batteries replace existing lead-acid in UPS systems?
Yes, most Indian UPS brands accept FIAMM 12V blocks directly. Match DC voltage, confirm charger settings (13.6V float), and verify rack space—usually a drop-in upgrade with no rewiring.

What maintenance do FIAMM VRLA batteries need?
Minimal: monthly voltage checks, quarterly visual inspections, annual equalize charge. No watering, no spills. Keep at 20–25°C for maximum life; derate 20% capacity above 35°C.

Are FIAMM batteries suitable for solar applications?
Better for standby UPS than daily solar cycling. For rooftop solar with frequent discharge, lithium offers 5x longer life. FIAMM excels where grid is reliable 90% of time.

Contact Us for FIAMM Batteries & Industrial Power Solutions

Factory managers, maintenance teams and purchase executives – get FIAMM battery sizing, pricing and delivery confirmation for your UPS/telecom project.

Get in Touch

  • Email: sales@anushri.info

  • Phone: +91 9841698180 / 6379486766

  • WhatsApp: +91 9841698180 for quick queries on LiFePO₄ packs, references or lead times.

  • Address: Anushri Systech., No.2/27, Luz Avenue 3rd Street Mylapore, Chennai – 600004.

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