FIAMM batteries maintain strong demand in India for industrial UPS systems, telecom backup and standby power where consistent performance under tough conditions is non-negotiable. Plant engineers, facility managers and purchase teams select FIAMM for proven reliability in factories, data centers, hospitals and critical infrastructure across major industrial regions.
Why FIAMM batteries perform in Indian conditions
FIAMM sealed lead-acid (VRLA) batteries—AGM and gel designs—handle deep discharge tolerance and long float service better than many alternatives. They manage voltage fluctuations, ambient temperatures up to 40°C (with derating), high humidity and dusty factory floors common across India.
Key advantages include:
Temperature resilience – Reduced capacity loss at 30–40°C compared to standard VRLA; maintains 80% rated capacity even in un-cooled Indian factory rooms.
Low self-discharge – Under 3% per month, ideal for infrequent grid outages; batteries stay ready even after 6 months standby.
Vibration resistance – Suitable for manufacturing floors, rail sites and generator rooms; reinforced grids handle constant machine vibration without shedding.
Wide voltage compatibility – Works seamlessly with Indian UPS brands (48V, 96V, 110V, 220V DC systems); standard DIN/F10 terminals fit 95% of installations.
Predictable end-of-life – Clear capacity fade curve lets maintenance plan replacements 6–12 months ahead, avoiding emergency failures during peak season.
Hot-swappable design – Individual 12V blocks can be replaced without shutting down the string; zero downtime for data centers and hospitals.
Flame-retardant casing – UL94-V0 rated enclosures reduce fire risk in crowded electrical rooms.
Multi-year warranty support – 3-year pro-rata standard, backed by PAN-India service network for fast claims processing.
For pure standby UPS duty with minimal daily cycling, FIAMM VRLA remains more cost-effective than lithium while delivering reliable 3–7 year service life.
Primary applications across Indian sectors
FIAMM batteries serve these high-demand segments:
| Application | Typical Runtime | Block Size Example | Key Benefit |
|---|---|---|---|
| Factory UPS backup | 1–4 hours | 12V/65–150Ah | Critical PLC/server protection |
| Telecom towers | 8–24 hours | 12V/100–200Ah | Remote site autonomy |
| Data center racks | Continuous float | 12V/7–38Ah | Hot-swappable reliability |
| Railway signaling | 4–12 hours | 12V/100–250Ah | Vibration/heat tolerance |
Technical Specifications Indian Buyers Need
Capacity Range
7Ah to 300Ah+ per 12V block. Parallel strings scale to 1000+Ah total for large UPS systems. Compact 7–38Ah blocks fit data center racks; 150–300Ah blocks suit telecom towers and 20kVA+ UPS.
Design Life
5–12 years at 20°C float service; 3–7 years at 30–35°C (typical Indian ambient). High-temp models maintain 80% capacity after 1000 cycles at 35°C.
Discharge Performance
80% rated capacity at 1-hour rate
90% at 3-hour rate
100% at 10-hour rate
End-cell voltage: 1.75–1.80V for precise sizing
Certifications
BIS IS 15549 (VRLA UPS/telecom)
RDSO Approved (Indian railway)
IEC 60896-21/22 (VRLA safety/performance)
Telecom Type Approved (TRAI compliant)
Flame retardant UL94-V0 casing
Terminals & Connectivity
DIN 4.8/6/8 standard
F10 flag terminals (100Ah+)
FASTON for small blocks
Cable lugs included; torque 8–10 Nm
Physical Dimensions (Popular Models)
| Capacity | L×W×H (mm) | Weight (kg) | Rack Space |
|---|---|---|---|
| 12V/7Ah | 151×65×95 | 2.5 | 0.1 sqm |
| 12V/65Ah | 350×171×205 | 22 | 0.6 sqm |
| 12V/100Ah | 395×191×245 | 32 | 0.8 sqm |
| 12V/150Ah | 485×250×320 | 48 | 1.2 sqm |
| 12V/200Ah | 520×268×342 | 62 | 1.4 sqm |
Load: 8kW × 2hrs × 1.2 (losses) = 19.2kWh
String: 48V DC (4 blocks series)
Blocks needed: 12 × 12V/100Ah (3 parallel strings)
Total Ah: 300Ah @ 48V
End voltage: 1.2V/cell (7.2V/block)
Rack footprint: 1.2m × 0.8m
Charger Requirements
Float: 13.5–13.8V per 12V block
Boost/Equalize: 14.1–14.4V (monthly)
Current limit: 0.2C (20A for 100Ah block)
Temp compensation: -3mV/°C/cell above 25°C
High-Temperature Derating
| Ambient Temp | Capacity | Expected Life |
|---|---|---|
| 25°C | 100% | 7–10 years |
| 35°C | 85% | 4–6 years |
| 40°C | 75% | 3–5 years |
Standard: 36 months pro-rata (80% capacity)
Extended: 60 months (+₹5k/block)
Covers: Manufacturing defects, capacity fade
Excludes: Deep discharge damage, improper charging
This spec sheet ensures FIAMM batteries match your UPS system perfectly from day one. Share your kVA + backup hours for exact block count recommendation.
Proper sizing for Indian UPS systems
Follow these steps for accurate FIAMM battery sizing:
Load calculation: Total kW × backup hours × 1.2 (inverter losses) = required kWh
String Ah: Total Ah ÷ parallel strings (respect max block rating)
Temperature correction: Derate 20–30% capacity for 35°C+ rooms
Voltage matching: Confirm charger float (13.5–13.8V/12V) and boost (14.1–14.4V) settings
End-cell voltage: Size for 1.75–1.80V/cell at required runtime
Most Indian online/offline UPS brands accept standard FIAMM blocks without modifications.
Maintenance schedule for maximum life
FIAMM VRLA requires light but regular attention:
• Float voltage check (13.6–13.8V/12V block)
• Impedance/conductance test
• Temperature logging (target 20–25°C)
Quarterly:
• Visual inspection (connections, leaks, corrosion)
• Load test 10% of blocks
Annually:
• Equalize charge per schedule
• Full string capacity test
Clean/dry installation away from heat sources extends life 20–30%.
FIAMM vs alternatives in India
| Factor | FIAMM VRLA | Tubular Flooded | Lithium LiFePO4 |
|---|---|---|---|
| Initial Cost | Medium | Low | High |
| 5-Year TCO | Low | High (watering) | Medium |
| Daily Cycling | Poor | Poor | Excellent |
| High Temp Life | Good | Fair | Excellent |
| Space/Weight | Medium | High | Low |
Cost comparison table
| System | FIAMM VRLA (10kVA, 2hr) | Tubular Flooded | Lithium LiFePO4 |
|---|---|---|---|
| Upfront Cost | ₹4–6 lakh | ₹3–4 lakh | ₹10–15 lakh |
| 5-Year TCO | ₹7–9 lakh | ₹10–12 lakh | ₹12–14 lakh |
| Weight (kg) | 1,200 | 1,800 | 600 |
| Footprint (sqm) | 2.5 | 4.0 | 1.2 |
FIAMM Battery Comparison – Lead-Acid vs Emerging Alternatives
FIAMM VRLA batteries remain a solid baseline for industrial standby power, but here’s how they stack up against modern options:
Runtime Performance
FIAMM: 80–100% rated capacity at 10-hour discharge; drops to 50–60% at 1-hour rate
Tubular flooded: Similar but requires weekly watering
Lithium LiFePO4: 90% usable capacity even at 1C discharge (1-hour full load)
High Temperature Impact
FIAMM: Loses 20–25% life per 10°C above 20°C (3–5 years at 35°C)
Lithium: Minimal degradation; rated for 0–45°C continuous
Total Ownership Cost (10kVA UPS, 5 years)
Lithium: ₹13 lakh (high upfront, zero maintenance)
Installation Checklist
Before FIAMM battery deployment:
Verify charger float voltage: 13.5–13.8V per 12V block
Torque terminals to 8–10 Nm (prevent hot spots)
Install temperature sensor (alarm >35°C)
Space blocks 10–15mm apart for heat dissipation
Ground rack frame; add surge protection
Common FIAMM Block Sizes
| UPS Rating | Backup Hours | Blocks Needed | Total Ah |
|---|---|---|---|
| 5kVA | 2 hours | 12 × 12V/65Ah | 780Ah |
| 10kVA | 2 hours | 12 × 12V/100Ah | 1200Ah |
| 20kVA | 1 hour | 24 × 12V/150Ah | 3600Ah |
| 48V Telecom | 8 hours | 4 × 12V/200Ah | 800Ah |
Pick FIAMM when:
Pure standby duty (grid fails <5% time)
Budget <₹6 lakh for 10kVA system
Existing UPS/charger compatibility critical
3–5 year replacement cycle acceptable
Upgrade to lithium when:
Daily solar cycling or peak shaving
Space/weight constraints tight
8–10+ year life target
Zero maintenance required
FIAMM Battery Troubleshooting Guide
Common Issues & Fixes for Indian Sites:
| Problem | Cause | Solution |
|---|---|---|
| Short runtime | Undersized string or high temp | Add parallel strings; improve ventilation |
| High float current | Charger mismatch | Adjust to 13.6V/12V block |
| Terminal heat | Loose connections | Re-torque to 8-10 Nm |
| Capacity fade | Deep discharges | Limit to 50% DoD; equalize monthly |
Alarm Response Times:
High temp (>40°C): Immediate cooling
Low voltage: Check connections first
Impedance rise: Test individual blocks
FIAMM Battery Life Extension Tips
Ventilation: 200 CFM per 100Ah rack
Temperature control: AC to maintain <30°C
Equalize schedule: Every 3 months (14.4V/12V, 24hrs)
Load testing: Annual full discharge to verify 80% capacity
FAQ
How long do FIAMM industrial batteries last in Indian conditions?
FIAMM VRLA batteries typically deliver 3–7 years at 30–35°C ambient with proper float charging, compared to 2–4 years for standard flooded types in similar heat and dust.
Can FIAMM batteries replace existing lead-acid in UPS systems?
Yes, most Indian UPS brands accept FIAMM 12V blocks directly. Match DC voltage, confirm charger settings (13.6V float), and verify rack space—usually a drop-in upgrade with no rewiring.
What maintenance do FIAMM VRLA batteries need?
Minimal: monthly voltage checks, quarterly visual inspections, annual equalize charge. No watering, no spills. Keep at 20–25°C for maximum life; derate 20% capacity above 35°C.
Are FIAMM batteries suitable for solar applications?
Better for standby UPS than daily solar cycling. For rooftop solar with frequent discharge, lithium offers 5x longer life. FIAMM excels where grid is reliable 90% of time.
Contact Us for FIAMM Batteries & Industrial Power Solutions
Factory managers, maintenance teams and purchase executives – get FIAMM battery sizing, pricing and delivery confirmation for your UPS/telecom project.
Get in Touch
Email: sales@anushri.info
Phone: +91 9841698180 / 6379486766
WhatsApp: +91 9841698180 for quick queries on LiFePO₄ packs, references or lead times.
Address: Anushri Systech., No.2/27, Luz Avenue 3rd Street Mylapore, Chennai – 600004.
